Content

Vehicle operation and maintenance manual

• Vehicle identification
• Cab controls and equipment
• Opening the door
• Seat adjustment
• Instrument panel and controls
• Tachometer
• Differential lock control
• Combined appliance
• Central light switch
• Combo switch
• Opening the cab front grill
• Heating and ventilation
• Sleeping place
• Vehicle operation
• Preparing the car for movement
• Starting and stopping the engine
• Using the hand brake
• Driving start and gear shifting
• Gear shifting
• Check point RT-11710B, RTX-11710B
• Transfer case
• Using the differential lock
• Using the power take-off
• Car break-in
• Vehicle movement
• Display on the combined instrument panel
• Indicator lights
• Pneumatic alarms
• Secondary braking system
• Car parking
• Semi-trailer coupling
• Connecting compressed air pipes and cables
• Cold season operation
• Oil and fuel
• Raising the cab
• Maintenance
• Clutch
• Gearbox and transfer case
• Gearbox ZFS6-90, ZF5S-11
• Transfer case VG1200-3W, VG1400-3W, VG2000-3W
• Front axle
• Front drive axle
• Steering knuckle support
• Non-driving front axle
• Middle and rear axle
• Checking the oil level and changing
• Checking and replacing the brake lever and checking the clearance between the brake lining and drum
• Rear axle spring center support, oil level check
• Driven bridge
• Maintenance
• Steering
• Braking system
• Unlocking the spring diaphragm of the other brake
• Explanation of the brake system diagrams
• Two-axle braking system map
• Spare wheel location and removal
• Wheel replacement
• Electrical equipment
• Technical data
• Headlight adjustment
• Battery
• Electrical equipment diagram
• Frame maintenance and lubrication
• Chassis lubrication
• Drive shaft lubrication
• Fifth wheel inspection and maintenance
• Long-term car storage
• Troubleshooting
• Braking system
• Hand brake
• Clutch
• Electrical system
• Steering gear
• Engine maintenance recommendations
• Replacing the engine oil and oil filter
• Fuel system
• Cooling system

WD615 Diesel engine operation and maintenance manual

• General engine characteristics
• Warnings
• Recommended types of fuels, oils, auxiliary fluids and materials
• Basic clearances
• Tightening torques
• Common faults and their elimination
• Engine won't start
• Engine stops after starting
• Insufficient engine power
• High fuel consumption
• Black smoke exhaust
• White and blue smoke exhaust
• Air collector. Turbocharger air line
• Unstable engine speed
• Low engine oil pressure
• High coolant temperature
• Accelerated wear of engine parts
• Large engine noise
• Starter not working
• Insufficient starter force
• Generator does not supply current
• Insufficient battery charging current
• Inconsistent battery charging current
• High battery charging current
• Extraneous sounds in the generator
• WD615 Engine component maintenance
• Fuel pump maintenance
• Turbocharger maintenance
• Air compressor maintenance
• Maintenance of the water pump
• Starter maintenance
• Generator maintenance
• Oil pump maintenance
• Air filter maintenance
• Fuel filter maintenance

Dump truck operation and maintenance manual

• Introduction
• Basic safety instructions
• Operating instructions
• Body lifting
• Maintenance instructions
• Troubleshooting
• Power take-off
• Operating instructions
• Disconnecting the power take-off
• Removing the clod cap
• HYVA gear and piston pumps
• Changing the direction of rotation of gear pumps of the "FP" series
• Gear and piston pumps, installation instructions
• Pumps catalog
• Hydraulic pumps
• Gear pumps
• Piston pumps
• Gear pump UNI 3H with rotation in both directions
• ISO 4H BR double rotating gear pumps
• Piston pump UNI 4H with left or right direction of rotation
• ISO 4H gear pump with left or right direction of rotation
• ISO 4H heavy duty gear pumps, left and right rotation or both directions
• Anti-vibration unit
• Introduction
• Installation instructions

HYVA dump truck hydraulic drives

• Introduction
• HYVA telescopic cylinders
• Characteristics of the front cylinder HYVA
• Characteristics of the HYVA underbody cylinder
• Cylinder type description
• Front cylinder kits
• Brackets and support frames
• Underbody cylinders UCB
• Repair manual for front (FC, FE and FEE) and underbody (DCT) cylinders
• General provisions
• Removing the cylinder from the dump truck
• Disassembling the cylinder
• Build
• Connecting and testing the cylinder
• Tables
• Front cylinder assembly instructions (FC, FE and FEE)
• Installation instructions
• Installation location and clearances
• Installing the cylinder on a subframe
• Installing the cylinder on a support
• Connecting the cylinder to the body
• Connecting and testing the cylinder
• Tables
• Valves
• Lift control valve - PT
• Instruction
• Installation instructions
• HYVA body lift valve
• Pneumatic proportional body lift valve

Parts catalog

• Engine
• Carter
• Timing mechanism, flywheel housing
• Oil filler pipe
• Air Separator
• Crankshaft and flywheel
• Connecting rod and piston
• Cylinder head
• Camshaft and valves
• Fan
• Water pump
• Pulleys
• Oil pump
• Oil filters and oil cooler
• Fuel pump and lines
• Fuel lines
• Flange
• Mechanism drive
• Engine start assist system
• Exhaust manifold
• Turbocharger
• Compressor
• Oil pan
• Engine mount (V-shaped)
• Pedals
• Accelerator pedal
• Accelerator drive
• Fuel tank
• Exhaust system
• Intake system
• Air purifier
• Air intake system
• Radiator
• Heater piping
• Gear shifting mechanism
• Gearbox
• Gearbox shafts and gears
• Main shaft
• Gear selector forks
• Gear selector cover
• Gear selection mechanism
• Pneumatic valves and piping
• Piping and connections
• Carter
• Rear crankcase
• Planetary gear
• Planetary gearbox
• Reducer
• Transfer case
• Pump
• Clutch
• Drive elements
• Cardan shaft
• Bridges
• Front drive axle
• Elements of the front drive axle
• Front auxiliary axle
• Middle bridge
• Hub reducer
• Rear axle
• Braking system
• Air dryer
• Pneumatic line
• Coupling heads
• Brake valves
• Brake
• Brake mechanism
• Wheel brake
• Steering
• Steering rods
• Steering gear
• Piping
• Chassis frame
• Suspension
• Springs and stabilizer
• Springs
• Spring and stabilizer
• Shock absorber, suspension
• Rods, spring
• Barbell
• Shock absorber
• Bracket
• Front spring
• Spring
• Cabin
• Cab tilt cylinder
• Cab front panel
• Cab back panel
• Roof
• Ladder
• Glasses
• Interior decoration
• Panels, end caps
• External finishing
• Doors
• Radiator grill
• Exterior cab elements
• Cabin interior elements
• Headlight, wiper
• Additional lighting elements
• Cab heater
• Heating and ventilation system
• Washer fluid reservoir
• Wing
• Driver's seat
• Bed
• Body lift system
• Complete pump
• Adapter flange
• Connection flange
• Hydraulic cylinder
• Oil tank
• Valve
• MEILLER hydraulic system
• Filter
• Electrical equipment
• Connections and contacts
• Battery
• Elements of electrical equipment
• Lanterns
• Dashboard
• Wheel rim
• Tools and accessories