Contents

Service information

• Identification (engine serial number)
• Securing of work safety
• Tools and instruments
• Pre-delivery inspection
• Break-in operation
• Test run
• Checks after test run

Service data

• Outboard dimensions
• Cooling water system diagram
• Specifications
• Warning indication list
• Torque specifications
• Maintenance data
• Sealant and lubricant

Inspections and adjustments

• Special tool
• Inspection schedule
• Top cowl
• Fuel system
• Cooling system
• Power unit
• Operating system
• Ptt system
• Lower unit
• Others

Fuel system (TLDI)

• Special tools
• Parts layout
• What is TLDI?
• Removing air rail
• Assembling air rail
• Removing fuel system
• Air piping of air compressor
• Removing air compressor
• Arrangement of oil feed lines

Power unit

• Special tools
• Parts layout
• Inspection items

Lower unit

• Special tools
• Parts layout
• Inspection items

Cowl, bracket and PTT

• Special tools
• Parts layout
• Inspection items

Electrical system

• Special tools
• Parts layout
• Inspection items

Troubleshooting

• Troubleshooting
• Power unit
• PTT unit

Rigging

• Service information
• Service data
• Fuel system
• Connections to outboard motor
• Lower unit
• Electric system
• Accessories and meters

Wiring diagram

• Tldi wire harness terminals and connections
• Main harness diagram
• 115A EPTO electrical circuit
• Electrical wiring assembling Instruction diagram
• Outboard motor installation template