Contents

Specifications

• Specifications table
• Outline dimensions
• What is TLDI?

Servicing information

• General precautions for servicing
• Specifications and standards used in servicing
• Lists of points for applying sealant, adhesive and lubncation
• Torque table
• Special tools

Inspection and maintenance

• Periodic inspections
• Inspecting engine oil systems
• Inspecting fuel systems
• Inspecting compression system
• Inspecting gear case area
• Washing procedure
• Inspecting cooling system
• Inspecting power trim and tilt system
• Inspecting air rail pressure

Power unit

• Power unit
• Peripheral parts
• Engine block

Installing and inspecting electrical components

• Wire routing
• Wiring diagram
• Assembly
• Inspection

Disassembling, inspecting and reassembling lower unit

• Configuration
• Disassembly
• Inspection
• Reassembly

Power trim and tilt

• Configuration
• Names of parts
• Troubleshooting
• Disassembly and assembly

Tiller handle type

• Installing gearshift lever assembly
• Installing switchbox assembly
• Installing handle assembly
• Installing handle to engine

Troubleshooting

• Troubleshooting tables
• TLDI self-diagnosing functions

Test run and inspection after servicing

• Test run tank and test propeller
• Inspection

Installation on boat and test run

• Precautions for using this engine
• Remote control system
• Gauges and battery
• Operating the engine