Contents

General information

• Identification
• Safety while working
• Special tools

Specifications

• General specifications
• Maintenance specifications
• Tightening torques

Periodic inspections and adjustments

• Maintenance interval chart
• Top cowling
• Fuel system
• Control system
• Cooling system
• Oil injection system
• Power trim and tilt system
• Lower unit
• General

Fuel system

• Fuel joint and fuel filter
• Fuel pump
• Oil tank
• Carburetor
• Oil pump

Power unit

• Flywheel magnet assembly
• Power unit
• Stator assembly
• Cdi unit
• Rectifier / regulator
• Relay assembly and starter motor
• Control unit
• Intake manifold

Lower unit

• Lower unit (regular rotation models)
• Water pump (regular rotation models)
• Shift rod assembly (regular rotation models)
• Propeller shaft housing assembly (regular rotation models)
• Drive shaft (regular rotation models
• Lower case assembly (regular rotation models)
• Lower unit (counter rotation models)
• Water pump (counter rotation models)
• Shift rod assembly (counter rotation models)
• Propeller shaft housing assembly (counter rotation models)
• Drive shaft (counter rotation models)
• Lower case assembly (counter rotation models)
• Lower unit (dual propeller models)
• Water pump (dual propeller models)
• Shift rod (dual propeller models)
• Propeller shaft housing assembly (dual propeller models)
• Drive shaft (dual propeller models)
• Inner propeller shaft assembly (dual propeller models)
• Lower case assembly (dual propeller models)
• Shimming (regular rotation models)
• Shimming (regular rotation models) (for usa and canada)
• Shimming (regular rotation models) (except for usa and canada)
• Backlash (regular rotation models)
• Shimming (counter rotation models)
• Shimming (counter rotation models) (for usa and canada)
• Shimming (counter rotation models) (except for usa and canada)
• Backlash (counter rotation models)
• Shimming (dual propeller models)
• Backlash (dual propeller models)

Bracket unit

• Bottom cowling
• Shift rod assembly
• Upper case assembly
• Exhaust manifold assembly
• Clamp brackets
• Steering arm
• Swivel bracket assembly
• Power trim and tilt unit

Electrical systems

• Electrical components (oil injection and 225DET models)
• Electrical components (pre-mix except for 225DET models)
• Electrical components analysis
• Ignition system (oil injection and 225DET models)
• Ignition system (pre-mix except for 225DET models)
• Ignition control system (oil injection and 225DET models)
• Ignition control system (pre-mix except for 225DET models)

Trouble analysis

• Trouble analysis
• Self-diagnosis

Wiring diagram