Content

General information

• Identification
• Safety while working
• Special tools

Specifications

• General specifications
• Maintenance specifications
• Tightening torque

Periodic inspection and adjustment

• Maintenance interval chart
• Periodic service

Fuel system

• Fuel joint, fuel filter and fuel pump
• Carburetor removal
• Carburetor
• Prime starter
• Oil tank
• Oil pump

Power unit

• Power unit removal
• Recoil starter
• Flywheel magneto and magneto base
• Electrical unit removal
• Electrical unit
• Reed valve and check valve
• Cylinder head, thermostat and exhaust cover
• Crankcase and cylinder body
• Crank shaft and piston

Lower unit

• Lower unit removal
• Water pump
• Propeller shaft and reverse gear
• Drive shaft, forward gear and shift rod
• Shimming

Bracket unit

• Tiller handle removal
• Tiller handle
• Link ass’y disassembly
• Shift actuator and bottom cowling
• Upper case removal
• Upper case and exhaust manfold
• Clamp bracket
• Steering bracket
• Swivel bracket
• Swivel bracket disassembly
• Tilt unit removal
• Tilt cylinder, pump housing and motor removal
• Tilt cylinder
• Pump housing
• PTT motor

Electrical system

• Electrical components
• Electrical unit components
• Electrical analysis
• Ignition system
• Ignition control system
• Starting system
• Starter motor
• Charging system
• Enrichment control system
• Power trim and tilt control system

Trouble-analysis