Content

General information

• Service parts identification label
• Vehicle identification plate
• Certification label
• Engine identification number
• Model reference
• Metric fasteners
• Fastener strength identification
• Six lobed socket head fasteners
• Prevailing torque fasteners
• Conversion table
• Decimal and metric equivalents

Air conditioning

• Description
• Minor repair to the compressor
• Major repair to the compressor
• Compressor disassembly
• Compressor assembly
• Leak testing
• Specifications
• Special tools

Manual steering gear

• Description
• Saginaw model 525
• Saginaw model 535
• Specifications
• Special tools

Power steering

• Description
• Saginaw integral power steering gear — RV, G, P, ST, M
• Saginaw integral power steering gear — CK (GMT 400)
• Saginaw power steering pump — model T C
• Saginaw power steering pump model P
• Saginaw power steering pump model C B
• Specifications
• Special tools

Axles

• Rear axle
• 71/2 and 75/s-lnch ring gear
• 81/2-lnch ring gear
• 91/2-lnch ring gear
• 101/2-lnch ring gear
• Dana rear axles
• 12-inch ring gear (rockwell)
• Locking differentials
• Front axle
• 81/2-lnch ring gear
• 93/4-lnch ring gear (dana)
• T truck front axle
• K truck front axle

Brakes

• Hydraulic booster
• Master cylinders
• Vacuum boosters
• Single diaphragm vacuum booster
• Tandem diaphragm vacuum booster
• Specifications
• Special tools

Engine

• General information
• Cylinder bores, pistons, rings, and connecting rods
• Camshaft bearings
• Hydraulic lifters
• Cylinder head
• Measuring main bearing clearance
• Measuring connecting rod bearing clearance
• Special tools

Model 1MEF carburetor

• Carburetor identification
• General description
• Carburetor disassembly
• Cleaning, inspection and repair
• Carburetor
• Metering rod
• Float
• Choke stat lever
• Choke link (fast idle cam)
• Vacuum break
• Choke unloader
• Specifications
• Special tools

Engine electrical

• Delco-remy 12-SI series, type 100 and 17-SI Series, type 100 generators
• Delco-remy 5MT, 10MT and 27MT starting motors
• Delco-Remy PMGR starting motor
• Delco-Remy distributors
• Specifications
• Lubrication
• Special tools

Automatic transmission

• Transmission disassembly
• Component repair and transmission assembly
• Seals and bearing locations
• Torque specifications and bushing locations
• Bushing replacement procedure
• Governor bore repair procedure
• Special tools

Manual transmission

• Hydra-matic muncie transmission
• New process transmission
• Borg warner transmission

Transfer case

• New process 205 transfer casen
• New process 207 transfer case n
• New process 208 transfer casen
• New process 241 transfer casen
• New process 231 H.D. transfer case