This book provides only a description of the repair of the engine

To get acquainted and to buy the full book on car repair Citroen Berlingo / Peugeot Partner since 1996 (updating 2002) (including engine) it is possible under the link

Content

Repair procedures without removing the engine from the engine compartment - gasoline engines

• General information
• Compression test - description and explanation
• Engine assembly/ignition ports - general information and use
• Cylinder head cover - removal and installation
• Timing belt covers - removal and installation
• Timing belt - general information, removal and installation
• Timing belt tensioner and sprockets - removal, inspection and installation
• Camshaft seals - replacement
• Valve clearance - checking and adjusting
• Camshafts and rocker arms / pushers - removal, inspection and installation
• Cylinder head - removal and installation
• Pallet - removal and installation
• Oil pump - removal, inspection and installation
• Crankshaft oil seals - replacement
• Flywheel - removal, inspection and installation
• Engine/gearbox mounts - inspection and replacement

In-engine repair procedures - 1.8l and 1.9l diesel engines (XUD series)

• General Information
• Compression test and leak test - description and explanation
• Engine assembly / valve timing holes - general information and use
• Cylinder head cover - removal and installation
• Crankshaft pulley - removal and installation
• Timing belt covers - removal and installation
• Timing belt - general information, removal and installation
• Timing belt sprockets - removal and installation
• Right support bracket and timing belt tensioner removing and installing
• Parasitic timing belt roller - removal and installation
• Camshaft and tappets - removal, inspection and installation
• Valve clearance - checking and adjusting
• Cylinder head - removal and installation
• Pallet - removal and installation
• Oil pump and drive chain - removal, inspection and installation
• Oil seals - replacement
• Engine oil level and pressure sensors - general information
• Flywheel - removal, inspection and installation
• Oil cooler - removal and installation
• Engine/gearbox mounts - inspection and replacement

In-engine repair procedures - 1.9L and 2.0L diesel engines (DW series)

• General Information
• Compression test and leak test - description and explanation
• Engine assembly / valve timing holes - general information and use
• Cylinder head cover - removal and installation
• Crankshaft pulley - removal and installation
• Timing belt covers - removal and installation
• Timing belt (car models equipped with a 1.9 liter engine) - general information, removal and installation
• Timing belt (car models equipped with a 2.0 liter engine) - general information, removal and installation
• Timing belt sprockets and parasitic pulley / tensioner pulley - removal, inspection and installation
• Camshaft oil seal - replacement
• Camshaft and tappets - removal, inspection and installation
• Valve clearance - checking and adjusting
• Cylinder head (car models equipped with a 1.9 liter engine) - removal and installation
• Pallet - removal and installation
• Oil pump - removal, inspection and installation
• Oil cooler - removal and installation
• Crankshaft oil seals - replacement
• Engine oil level and pressure sensors - general information
• Flywheel - removal, inspection and installation
• Engine/gearbox mounts - inspection and replacement

Removal of the gasoline engine from the engine compartment and overhaul procedures

• General information
• Engine overhaul - general information
• Engine/gearbox removal - methods and precautions
• Engine / transmission - removal and installation
• Engine overhaul - disassembly sequence
• Cylinder head - disassembly
• Cylinder head and valves - cleaning and checking
• Cylinder head - installation
• Piston / connecting rod assembly - removal
• Crankshaft - removal
• Cylinder block/crankcase - cleaning and checking
• Piston / connecting rod assembly - check
• Crankshaft - check
• Main bearings and liners of the lower head of the connecting rod - check
• Engine overhaul - assembly sequence
• Piston rings - installation
• Crankshaft - installation
• Piston / connecting rod assembly - installation
• The engine - the start of movement after a major overhaul

Removal of the diesel engine from the engine compartment and overhaul procedures

• General information
• Engine overhaul - general information
• Engine/gearbox removal - methods and precautions
• Engine / transmission - removal and installation
• Cylinder head (car models equipped with a 2.0 liter engine) - removal and installation
• Engine overhaul - disassembly sequence
• Cylinder head - disassembly
• Cylinder head and valves - cleaning and checking
• Cylinder head - assembly
• Piston / connecting rod assembly - removal
• Crankshaft - removal
• Cylinder block/crankcase - cleaning and checking
• Piston / connecting rod assembly - check
• Crankshaft - check
• Main bearings and connecting rod shells - check
• Engine overhaul - assembly sequence
• Piston rings - installation
• Crankshaft - installation
• Piston / connecting rod assembly - installation
• The engine - the start of movement after a major overhaul

Power supply and exhaust system - gasoline engines

• General information and precautions
• Air filter assembly and air ducts - removal and installation
• Accelerator cable - removal and installation
• Accelerator pedal - removal and installation
• Unleaded fuel - general information and use
• Engine management system - general information
• Power system - pressure relief and pressurization
• Fuel pump - removal and installation
• Fuel level sensor - removal and installation
• Fuel tank - removal and installation
• Engine management system - check and adjustment
• Throttle body - removal and installation
• Components of the engine management system - removal and installation
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Exhaust system - general information, removal and installation

Power and exhaust system - 1.8L and 1.9L Diesel Engines (XUD Series)

• General information and precautions
• Fuel system - fueling and bleeding
• Air filter assembly and air ducts - removal and installation
• High idle thermostatic sensor - removal, installation and adjustment
• High pressure fuel pump - removal and installation
• Setting the injection timing - methods for checking and adjusting
• Injection timing setting (Lucas high pressure fuel pump) - checking and adjusting
• Injection timing setting (Bosch high pressure fuel pump) - checking and adjusting
• High pressure fuel pump - adjustment
• Fuel injectors - checking, removing and installing
• Accelerator cable - removal, installation and adjustment
• Accelerator pedal - removal and installation
• Fuel level sensor module and fuel - priming pump - removal and installation
• Fuel tank - removal and installation
• Collectors - removal and installation
• Exhaust system - general information and component replacement

Power supply and exhaust system - diesel engines 1.9 and 2.0 l (DW series)

• General information
• High pressure diesel injection system (HDI system) - special information
• Air filter assembly and air ducts - removal and installation
• Accelerator cable - removal, installation and adjustment
• Accelerator pedal - removal and installation
• Fuel system - fueling and bleeding
• Fuel pump (car models equipped with a 2.0 liter engine) - removal and installation
• Fuel level sensor module - removal and installation
• Fuel tank - removal and installation
• High idle thermostatic sensor (car models equipped with a 1.9 liter engine) - removal, installation and adjustment
• High pressure fuel pump (vehicle models equipped with 1.9l engine) - adjusting
• Electric components of the injection system - removal and installation
• High pressure fuel pump - removal and installation
• Setting the injection timing - checking and adjusting
• Fuel injectors - removal and installation
• Fuel rail (car models equipped with a 2.0 liter engine) - removal and installation
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Turbocharger (car models equipped with 2.0L engine) - description and precautions
• Turbocharger (car models equipped with a 2.0 liter engine) - removal, inspection and installation
• Exhaust system - general information, removal and installation