Contents

Introduction

• General information
• Before starting

General description and technical characteristics

• Purpose and scope
• Combine equipment
• Design features
• Additional equipment
• Rating plate and serial number
• Brief information about the device of the combine
• Direct combining technological process
• Technological process of picking up swaths by the pick-up platform
• Basic technical data

Security requirements

• Plates (applications) with warning and prohibition signs and notices
• Safety instructions
• Intended use
• General safety instructions
• Safety rules for unloading from a railway platform
• Safety requirements when driving
• Safety precautions when making adjustments or repairs under the header or pickup
• Fire safety rules

Controls and devices

• Workplace
• Steering column
• Control panel
• Emergency stop algorithm
• Fuel feed control (combine with YAMZ, Cummins 6STA8,3 engine)
• Fuel supply control (harvester with Cummins QSC8,3-260 engines)
• Combine motion control
• Range box control
• Control panel PU-142-01
• Dashboard
• Purpose and work
• List and designation of pictograms
• Getting started PI
• UI setup
• PUM-02 reel rotation control panel
• Brake control
• Launcher
• Lighting and signaling devices
• Microclimate devices
• Electro-hydraulic control of combine mechanisms and adapters

Reassembly, commissioning and running-in on-site

• General provisions
• Harvester reassembly
• General assembly instructions
• Installing dismantled engine parts
• Installation of hydraulic equipment
• Reassembling the feeder house when mounting the header
• Assembling the loader
• Chopper trailer assembly
• Installation of electrical equipment
• Installing fire extinguishers
• Brake performance test
• Re-equipment of the feeder harvester chamber when attaching a device for harvesting corn for grain
• Running in
• Basic work before running in
• Dry running (no load for 2.5 hours)
• Running-in (within 60 hours)

Rules of operation and regulation

• Transportation and towing rules
• Transportation of harvesters by rail
• Transporting the combine to the farm
• Moving the combine with the reaping part
• Preparing the shredder-spreader
• Preparation of IRS for work according to scheme No. 1 (crushing and scattering of the non-grain part of the crop)
• Preparation of IRS for work according to the scheme No. 2 (laying uncut straw in a swath)
• General instructions for using the combine
• Working order of the header
• How the pick-up platform works
• Thresher operation
• General instructions for preparing the thresher for work
• Installation of the threshing unit gap adjustment mechanism
• Drum variator belt tension adjustment
• Cleaning fan speed control
• Blinds opening adjustment
• Feeder house drive on / off adjustment
• Features of the assembly of the straw walker
• Threshing device repair
• Hopper and unloading device
• Conveying devices
• The principle of operation and adjustment of the Lenix of turning on and off the main counter drive
• The principle of operation and adjustment of the Lenix counter-drive of unloading
• The principle of operation and adjustment of the unloading auger tension reducer
• The principle of operation and adjustment of the Lenix counter drive of the chopper
• Workplace operation
• Hydraulic equipment operation
• Steering hydraulic system
• Positive displacement hydraulic system and hydrostatic transmission
• Refueling the GHA
• Change of oil and filter elements on the combine
• Replacing hydraulic oil on combine
• List of filter and filter elements
• Operating the motor unit
• Motor installation with the YaMZ-236BK-3 engine
• Motor installation with the Cummins engine - 6STA8,3
• Motor unit with "Cummins - QSC8,3-260" engine
• Running undercarriage
• Steering axle
• Features of the brake system operation
• Features of dismantling bridges
• Bearing support operation

Maintenance

• General information
• List and recommended order of performance of work for each type of maintenance
• Maintenance during transportation by its own power
• Shift maintenance (EMC)
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Preparing the combine for long-term storage
• Removal maintenance
• Technical requirements for the main assembly units and systems of the combine
• Combine lubrication
• Automatic centralized lubrication system

Storage rules

• General instructions
• Preparing the combine for storage
• Storage of the combine and its components
• Tire storage
• Storing the pick-up box
• Hydraulic equipment storage
• Removal from storage

Possible malfunctions and methods of their elimination

Applications

• Appendix A List of spare parts, tools and accessories
• Appendix A1 List of quick wear parts not covered by the warranty
• Appendix B1 Hydraulic schematic diagram (GST f. "Danfoss")
• Appendix B2 Hydraulic schematic diagram (GST f. "Linde")
• Appendix B Electrical schematic diagram
• Appendix D Belt and chain drives
• Appendix E1 Recommended operating modes of the thresher under optimal harvesting conditions
• Appendix D2 Recommended working speed of the harvester for direct combining, km / h
• Appendix E Operation of bearing arrangements
• Appendix G Volumes of refueling tanks and recommended brands of fuels and lubricants