Contents

Introduction

• General information
• Before starting

General description and technical characteristics

• Purpose and scope
• Combine equipment
• Design features
• Additional equipment
• Rating plates and serial numbers
• Brief information about the device of the combine
• Combine composition
• Direct combining technological process
• Technological process of picking up swaths by the pick-up platform
• Basic technical data

Security requirements

• Plates (applications) with warning and prohibition signs and notices
• Safety instructions
• Intended use
• Safety rules for unloading from a railway platform
• General safety instructions
• Safety requirements when driving
• Safety precautions when using the header cart
• Safety rules when carrying out adjustment or repair work
• Fire safety rules

Controls and devices

• Workplace
• Steering column
• Control panel
• Fuel management
• Combine motion control
• Range box control
• Combine control panel PU-101-03
• PUM-02 reel rotation control panel
• Information panel
• Panel purpose
• List and designation of pictograms
• Getting Started PI
• UI setup
• Controlling the brakes and locking the range box
• Parking brake control
• Lighting and signaling devices
• Microclimate devices
• Combine mechanisms control using electrohydraulics and electromechanics

Additional assembly, commissioning and running-in on site

• General provisions
• Harvester reassembly
• General assembly instructions
• Installation of hydraulic equipment
• Feeder house reassembly
• Mounting the header on the combine
• Assembling the loader
• Chopper preparation
• Trailer assembly
• Stacker installation
• Installation of electrical equipment
• Installing primary converters
• Installation of fire extinguishers
• Installation of the state registration plate
• Brake performance test
• Running in
• Preparing for running in
• Recommendations for filling the hydraulic equipment of the combine with oil
• Toe-in setting
• Dry running (no load for 2.5 hours)
• Running in operation (within 60 hours)

Rules of operation and regulation

• General instructions for using the combine
• Working order of the header
• How the pick-up platform works
• Adjustments to ensure process stability
• Setting gaps
• Thresher operation
• General instructions for preparing the thresher for work
• Thresher drive mechanism
• Installation of the threshing device clearance adjustment mechanism
• Drum variator
• Cleaning fan speed control
• Blinds opening adjustment
• Feeder House Drive On / Off Adjustment
• Straw walker assembly features
• Threshing device repair
• Hopper and unloading device
• Conveying devices
• Re-equipment of the harvester thresher with devices for threshing sunflower and corn for grain
• Conversion of the feeder harvester chamber to devices for harvesting corn for grain
• Workplace operation
• Cab
• Seat
• Login area
• Ladder
• Hydraulic equipment operation
• Steering hydraulic system
• Hydraulic volumetric hydraulic drive
• Before the daily start-up of the hydraulic system of the volumetric hydraulic drive (hereinafter GST), it is necessary
• Replacing filter elements
• Replacing Hydraulic Oil on Combine
• Filling the hydraulic system
• List of filters and filter elements
• Notes on protecting the hydraulic system from contamination during operation
• Feeder House Lowering Speed ??Setting
• Operating the motor unit
• Engine cooling water
• Cleaning the radiator
• Oil drain
• Draining condensation water, dirt and rust from the fuel tank
• Motor unit with Cummins engine
• Mechanism for setting the neutral position of the control lever (Neutral control mechanism. Motor unit with GTS "Linder"
• Running undercarriage
• Using ranges
• Adjusting the speed of the combine
• Features of disassembling MVK
• KP management
• Adjustments (CIT and ZF)
• Adjustment of the gearbox control system at the CLAAS MVK
• Stacker operation
• How to work with IRS
• How to work with the control system
• Bearing support operation
• Transportation and towing rules
• Transportation of harvesters by rail
• Moving the combine with the header
• Instruction for towing harvesters in economic conditions (with the engine off)

Maintenance

• General information
• List and recommended order of performance of work for each type of maintenance
• Maintenance during transportation by its own power
• Shift Maintenance (ETO)
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Storage combine maintenance
• Removal maintenance
• Technical requirements for the main assembly units and systems of the combine
• Combine lubrication

Storage rules

• General instructions
• Preparing the combine for storage
• Storage of the combine and its components
• Tire storage
• Engine storage
• Storing the stacker
• Hydraulic equipment storage
• Removal from storage

Possible malfunctions and methods of their elimination

Applications

• Appendix A list of spare parts, tools and accessories
• Appendix B hydraulic schematic diagram
• Appendix C electrical schematic diagram
• Appendix D belt and chain drives
• Appendix E operation of bearing arrangements
• Appendix F recommended threshing modes for optimal harvesting conditions
• Appendix G volumes of refueling tanks and recommended brands of fuels and lubricants