Contents
General instructions
Safety requirements and warnings
-
Safety requirements
-
Fire safety rules
-
Warnings and recommendations
-
Controlled parameters
-
Safety rules and warnings when performing welding work
Warning signs
Dump truck specifications
Controls, instrumentation and cockpit equipment
-
Location of controls and equipment in the dump truck cab
-
Location of gauges and controls on the dashboard
-
Additional dashboard
-
Engine preheater control panel
Engine
-
Engine mount
-
Lubrication system
-
Power system
-
Engine fuel supply system
-
Engine air supply system
-
Engine exhaust system
-
Engine cooling system
-
Engine starting system
-
Engine preheating system
-
Engine system service
-
Engine power system maintenance
-
Engine exhaust system maintenance
-
Engine cooling system maintenance
-
Service of the pneumatic starter engine start system
-
Engine preheater maintenance
-
Possible malfunctions of the preheater and how to eliminate them
Hydromechanical transmission
-
General information
-
Matching transfer
-
Torque converter
-
Gearbox
-
Retarder brake
-
Hydraulic system
-
Hydraulic system of hydromechanical transmission of dump trucks BelAZ-7547, 75471, 75473
-
Hydraulic system of hydromechanical transmission of dump truck BelAZ-75473 with MMOT
-
Hydromechanical transmission control
-
Hydromechanical transmission service
-
Hydromechanical transmission diagnostics
-
Possible malfunctions of hydromechanical transmission and ways to eliminate them
Cardan drive
-
Design features
-
Cardan transmission maintenance
-
Possible malfunctions of cardan shafts, flexible couplings and how to fix them
Drive axle
-
Main gear
-
Wheel drive
-
Drive axle maintenance
-
Possible drive axle malfunctions and remedies
Chassis
-
Frame
-
Suspension
-
Suspension maintenance
-
Front axle
-
Design features
-
Front axle maintenance
-
Wheels and tires
-
Tire operating modes
-
Maintenance of wheels and tires
-
Tire mounting and dismounting
Steering
-
Design features
-
Steering units
-
Steering service
-
Possible malfunctions of the steering and how to fix them
Braking systems
-
General information
-
Brake systems of dump trucks BelAZ-7547, 75471, 75473
-
Service brake system
-
Parking brake system
-
Service of brake systems
-
Brake systems of the BelAZ-75473 dump truck with MMOT
-
Service brake system
-
Parking brake system
-
Service of brake systems
-
Possible malfunctions of brake systems and how to fix them
Electrical equipment
-
Power supply system
-
Engine starting system
-
Hydromechanical gear shift control system
-
Emergency power steering control system
-
Light and sound alarm system
-
Outdoor and indoor lighting system
-
Protection system
-
High voltage power line signaling device
-
Maintenance of electrical equipment
-
Possible malfunctions in the electrical system and how to fix them
Cab and platform
Tipping mechanism
-
How the hydraulic system works
-
Tipping mechanism assemblies
-
Maintenance of the tipping mechanism
-
Possible malfunctions of the tipping mechanism and how to fix them
Dump Truck Operation
-
Dump trucks running in
-
Starting the engine
-
Starting the engine with an electric torch
-
Hydro-mechanical transmission heating
-
Dump Truck Driving Rules
-
Stopping the dump truck and engine
-
Dump Truck Towing
Fire extinguishing system
-
Technical characteristics
-
Device and principle of operation
-
Security requirements
-
Maintenance
Dump truck maintenance
-
Types and frequency of maintenance
-
Truck lubrication
-
Centralized automatic lubrication system
-
Technical characteristics of lubrication systems
-
Design and principle of operation of the centralized automatic lubrication system
-
Maintenance of the centralized automatic lubrication system
-
Possible malfunctions of the lubrication system and how to fix them
-
Electrical equipment of the centralized automatic lubrication system
Operating materials
-
Fuel
-
Lubricants
-
Coolant
-
Nitrogen
-
Ethyl technical alcohol
Unloading, re-entry and installation of dump trucks
-
General instructions
-
Safety measures during assembly and disassembly work
-
Unloading of dump trucks, re-preservation and installation
-
Installation of outdoor lighting devices, taillights and headlights
-
Assembling and welding a two-piece platform
-
General instructions for platform assembly and welding
-
Assembly and welding of the platform of BelAZ-7547, 75471, 75473, 7547D dump trucks
-
Assembly and welding of the platform of BelAZ-75479 dump trucks
Storage rules
-
Preservation materials
-
Preservation and re-preservation
-
Storage
-
Dump truck de-preservation
Transportation
Disposal
Applications
-
Appendix A Mass of main units, assemblies and parts
-
Appendix B Tightening torques for main screw connections
-
Appendix C Calculation of antifreeze consumption for antifreeze