Content

Engine PERKINS PHASER 110Ti

• Main technical characteristics
• Specifications, mm
• Tightening torques for threaded connections, Nm
• Diagnostics and troubleshooting
• Engine won't start
• The engine does not develop the required power
• The engine suddenly stalls
• Extraneous engine noise
• Emergency engine oil pressure
• Engine overheats or does not warm up to operating temperature
• Smoke from the exhaust pipe
• Malfunction of the high pressure fuel pump (injection pump)
• Starter malfunctions
• Generator faults
• Turbocharging system malfunctions
• Engine operation and maintenance
• Precautions
• Operation
• Fuel, oil and coolant
• Preparing to start the engine
• Starting the engine
• Engine operation
• Stopping the engine
• Maintenance
• Storage and preservation
• Engine break-in
• Basic maintenance
• Valve drive clearance adjustment
• Fuel advance angle adjustment
• Adjusting the fuel injectors
• Oil pressure adjustment
• High pressure fuel pump adjustment
• Adjusting the tension of the alternator drive belt
• Removing air from the fuel system
• Engine
• Removal and engine installation
• Engine preservation
• Maintenance during long-term storage of the engine
• Dismantling the engine
• Electro-vacuum valve and fuel filter
• High / low pressure fuel lines and fuel injectors
• Fan and fan drive bracket
• Water pump and thermostat
• Intake manifold and dipstick
• Alternator and starter
• Exhaust manifold, turbocharger and power steering
• Valve cover and rocker shaft
• Valve lifter rods and cylinder head
• Valves and lifting lugs
• Oil filter
• Crankshaft pulley and timing case cover
• High pressure fuel pump (TNVD), camshaft gear and intermediate gears
• Flywheel and flywheel housing
• Oil pan and oil pump
• Camshaft and timing case
• Pistons and crankshaft
• Oil piston cooling nozzles and rocker arm pushers
• Engine assembly
• Oil piston cooling nozzles and rocker arm pushers
• Crankshaft and pistons
• Camshaft and oil pump
• Timing housing and oil pan
• Rear crankshaft oil seal, flywheel housing and flywheel
• Camshaft gear, high pressure fuel pump (injection pump) and intermediate gear
• Timing case cover and crankshaft pulley
• Oil filter
• Valves and lifting lugs
• Cylinder head and valve tappet rods
• Rocker arm shaft assembly and cylinder head cover
• Exhaust manifold, turbocharger and power steering pump
• Starter and alternator
• Dipstick tube and intake manifold
• Water pump and fan
• Fuel injectors and low / high pressure fuel lines
• Fuel filter and vacuum valve
• Engine mechanical system
• Cylinder head repair
• Rocker shaft assembly
• Valves
• Repair
• Camshaft and valve lifters
• Connecting rod-piston group
• Crankshaft and flywheel assembly
• Cylinder block
• Fuel system
• Fuel filter, high pressure fuel pump (injection pump) and fuel injectors
• Fuel injectors
• Engine lubrication system
• Filling the lubrication system
• Oil pump
• Oil filter
• Crankcase oil pan
• Dipstick assembly
• Engine cooling system
• Thermostat
• Water pump
• Fan pulley and cooling fan
• Drive belt
• Oil cooler
• Air intake / exhaust system
• Air intake system
• Intake manifold
• Exhaust system
• Exhaust manifold
• Engine electrical system
• Generator
• Generator check
• Removal and installation of the generator
• Starter
• Drive belts
• Engine turbocharging
• Turbocharger

Specifications (vehicle)

• Fuel system
• Air supply system
• Exhaust system
• Cooling system
• Front suspension
• Rear suspension
• Wheels and tires
• Front axle
• Rear axle
• Parking brake
• Transmission
• Cardan shaft
• Steering column
• Steering gear
• Heating and air conditioning systems
• Battery
• Seat belts
• Lighting
• Windscreen wipers and washer
• Audio system
• Glass and mirrors
• Front panel components
• Armchairs
• Door locks
• Finishing panels
• Vehicle control systems

Fuel system (car)

• Precautions
• Check and adjust
• Fuel tank
• Fuel level sensor
• Fuel filter

Air supply system (vehicle)

• Precautions
• Air intake
• Air filter
• Intercooler

Exhaust system (vehicle)

• Precautions
• Exhaust system

Cooling system (car)

• Precautions
• Additional radiator
• Cooling system lines
• Radiator

Front suspension

• General information
• Precautions
• Troubleshooting
• Front shock absorber
• Front spring

Rear suspension

• Precautions
• Troubleshooting
• Rear shock absorber
• Rear spring

Wheels and tires

• General information
• Precautions
• Troubleshooting
• Front wheel
• Rear wheel

Front axle

• General information
• Precautions
• Troubleshooting
• Check and adjust
• Front hub assembly
• Front brakes
• Steering rod
• Rotary fist
• Front axle beam

Rear axle

• General information
• Precautions
• Troubleshooting
• Half shafts
• Rear hub assembly
• Brake mechanism
• Differential
• Pinion gear

Braking system

• Service
• Troubleshooting the brake system
• System check
• Brake pedal
• Master cylinder
• Vacuum booster and master cylinder
• Vacuum tank
• Front brakes
• Rear brakes

Parking brake

• Precautions
• Troubleshooting
• Parking brake mechanism
• Parking brake cable

Transmission СА5Т108

• Precautions
• Recommendations for the use of the box
• Troubleshooting
• Periodic checks
• Replacing the gear lever and cables
• Gearbox repair
• Clutch cover
• Gearbox upper cover and gear shift shaft
• Input shaft
• Secondary shaft
• Intermediate shaft
• Reverse idle gear shaft

Gearbox JC521T5

• Precautions
• Recommendations for the use of the box
• Troubleshooting
• Gearbox
• Lever and gearshift drive
• Gearbox repair
• Clutch cover
• Gearbox upper cover
• Shift shafts
• Secondary shaft
• Intermediate shaft
• Reverse gear shaft

Clutch

• Precautions
• Troubleshooting
• Trash and driven disk
• Clutch actuator
• Clutch master cylinder
• Clutch slave cylinder

Cardan shaft

• Precautions
• Troubleshooting
• Cardan shaft
• Cardan joint
• Intermediate support
• Compensation mechanism

Steering

• Precautions
• Troubleshooting
• Steering wheel
• Combo switch
• Steering column
• Steering column shroud

Power steering

• Precautions
• Troubleshooting
• Check and adjust
• Replacing the working fluid
• Removing air from the system
• Power steering pump
• Steering gear
• Power steering reservoir

Lighting

• General information
• Front headlights
• Fog lights
• Interior lighting
• Rear lights
• License plate light

Cab equipment elements

• Door locks
• Cab Tilt System
• Using the system
• Replacing system components
• Ignition switch
• General information
• Ignition lock

Electrical equipment

• Maintenance of electrical equipment
• Wire harness and wire connector locations
• Wire Harness and wire connector descriptions
• Cab Wire Harness 1 connectors description
• Body wiring harness 2 connector descriptions
• Frame wire harness 1 connector descriptions
• Description of frame 2 wire harness connectors
• Body wire harness 3 connectors description
• Description of door wiring harness connectors
• Cab fuse box
• Frame fuse box
• Electrical circuit descriptions
• General information
• Chain example
• Voltage supply circuit to the on-board network
• Engine start circuit
• Battery charging system
• Instrument panel and horns
• Instrument panel and horns (1)
• Instrument panel and horns (2)
• Instrument panel and sound signals (3)
• Front headlights
• Fog lights and lights
• Reversing signals (1)
• Reversing signals (2)
• License plate light
• Turn signals and hazard warning lights (1)
• Turn signals and hazard warning lights (2)
• Brake signals
• Sound signals
• Cigarette lighter
• Car radio
• Windscreen wiper (1)
• Windscreen wiper (2)
• Preheating system (1)
• Preheating system (2)
• Engine start circuit
• Battery charging system
• Instrument panel and horns
• Front headlights
• Fog lights and lights
• Reversing signals
• License plate light
• Turn signals and hazard warning lights
• Brake signals
• Sound signals
• Cigarette lighter
• Car radio
• Windshield wiper
• Preheating system

Wiring diagrams