Content

Technical data

• Gearbox identification
• Code letters, allocation, ratios, capacities
• Identification of rear final drive
• Transmission layout
• Calculations
• Repair instructions

Clutch

• Servicing clutch mechanism
• Servicing clutch release mechanism
• Servicing clutch

Controls, Housing

• Servicing selector mechanism
• Adjusting and checking selector mechanism
• Removing and installing gearbox
• Checking oil level in gearbox
• Dismantling and assembling gearbox
• Removing and installing bearing housing, Torsen differential, end cover, internal selector mecha- nism, input shaft, drive pinion and hollow shaft assembly sequence
• Dismantling and assembling bearing housing
• Servicing bearings for Torsen differential
• Servicing end cover
• Servicing bearing plate
• Servicing gearbox housing

Gears, shafts

• Dismantling and assembling input shaft
• Dismantling and assembling drive pinion and hollow shaft

Final drive, differential rear

• Renewing seal for flange shaft
• Removing and installing speedometer sender -G22 and drive wheel for speedometer sender
• Renewing seal and grooved ball bearing for flange for propshaft on gearbox
• Removing and installing differential
• Dismantling and assembling differential
• Adjusting drive pinion and crown wheel
• Adjusting drive pinion
• Adjusting crown wheel
• Servicing propshaft
• Checking oil level in rear final drive
• Removing and installing thrust tube
• Removing and installing oil seals for flange shafts
• Removing and installing rear final drive
• Dismantling and assembling rear final drive
• Servicing differential lock actuator
• Adjusting drive pinion and crown wheel
• Adjusting drive pinion
• Adjusting crown wheel