Content

General information

• Purpose and content of the manual
• Nameplate information and model nomenclature
• Lubrication guidelines
• Leak inspection procedure
• Transmission operation
• Tool specification
• Tightening torques
• Power Transfer Diagrams
• Air System Troubleshooting
• Troubleshooting table
• Air System - Overview
• Synchronization

Maintenance operations carried out on the vehicle

• How to disassemble the Roadranger valve
• How to assemble a Roadranger valve
• How to remove compression fittings
• How to install compression fittings
• How to remove push fittings
• How to install Push-to-Push Fittings
• How to remove the Roadranger valve
• How to install a Roadranger valve
• How to remove the shift lever / remote shift mechanism
• How to install the shift lever / remote shift mechanism
• How to adjust the remote shift mechanism (LRC type)
• How to remove the detent spring
• How to install the retaining spring
• Operation and operation of the neutral switch
• How to remove the neutral switch
• How to install the neutral switch
• Reverse switch operation and test
• How to remove the reverse gear
• How to install the reverse switch
• How to install the shift bar housing
• How to remove the shift bar housing
• How to remove the oil seal of a mechanical / magnetic speedometer
• How to install mechanical / magnetic speedometer oil seal
• How to remove the auxiliary undercarriage section
• How to install the auxiliary undercarriage section
• How to disassemble an integrated oil cooler
• How to assemble an integrated oil cooler
• How to remove the air module
• How to install the air module

Clutch overhaul technology - at the service station

• How to disassemble the shift lever
• How to assemble the shift lever
• How to remove the shift bar housing
• How to install the shift bar housing
• How to disassemble the shift bar housing
• How to disassemble the range switch cylinder
• How to assemble a range shift cylinder
• How to assemble the shift bar body
• How to remove the main shaft assembly (without disassembling the main clutch housing)
• How to install the main shaft assembly (without disassembling the main clutch housing)
• How to remove the helper section
• How to parse a helper section
• How to disassemble the demultiplier shift fork
• How to disassemble the output shaft
• How to disassemble the synchronizer assembly
• How to assemble a synchronizer
• How to remove the clutch housing
• How to assemble the output shaft
• How to assemble a demultiplier shift fork
• How to disassemble the auxiliary countershaft
• How to remove the auxiliary intermediate shaft bearing races
• How to install the auxiliary countershaft bearing races
• How to assemble the auxiliary layshaft
• How to remove the sub drive gear assembly
• How to disassemble the upper and lower reverse idle gear assemblies
• How to remove the upper and lower countershaft bearings
• How to remove the main shaft assembly
• How to remove the intermediate shaft assembly
• How to disassemble the intermediate shaft assembly
• How to remove the input shaft and input shaft gear
• How to prepare the main clutch housing for assembly
• How to disassemble the main shaft assembly
• How to assemble the main shaft assembly with a non-selective (non-adjustable) washer
• How to install the main shaft assembly
• How to assemble the intermediate shaft assembly
• How to assemble the reverse idler gear
• How to install an intermediate shaft assembly
• How to install lower countershaft bearings
• How to remove the input shaft and input shaft gear
• How to install the entry cover bearing
• How to install upper countershaft bearings
• How to install reverse idler gear
• How to install the auxiliary drive gear assembly
• How to install the clutch housing
• How to remove the oil pump
• How to install an oil pump
• How to install an oil seal
• How to build a helper section
• How to set a helper section
• Tapered bearing adjustment with shims without adjusting tool