Content

ZF 5 HP19

Preliminary information

General information

• Picture of the transmission
• Power flow diagram
• Specifications
• Screw torque specifications
• Making adjustments
• Adjusting the switch (detent spring)
• Tightening torques
• Transmission test (test bench/vehicle)
• Special tools

Removing assemblies

• Removing the converter, oil pan and automatic control unit
• Removing the oil supply
• Removing the input assembly
• Removing the tower
• Removing the output assembly

Disassembly

• Output assembly
• Tower
• Input assembly
• Clutch
• Oil supply with brake
• Brake
• Pump

Assembly

• Housing with selector mechanism and parking lock
• Tower
• Output assembly
• Planetary drives I and II
• Input assembly (with clutches A and B)
• Oil supply with brake
• Input assembly with oil supply
• Automatic control unit, flow control valve, oil filter and oil pan
• Position switch and converter

ZF 5 HP19 FL/A

Preliminary information

General

• Illustration of transmission
• Power flow diagram
• Specifications
• Adjusting work
• Preload, differential
• Switch detent spring
• Endplay, output (washer)
• Output gear bearing adjustment
• Play at input (washer)
• Tightening torques
• Checking transmission (on test rig/in vehicle)
• Special tools
• Oil flow chart (Position N according to DIN)

Removal

• Removing converter, front axle output, valve body and position switch
• Removing flange shaft, front-axle differential and parking lock
• Removing oil supply
• Removing input with tower
• Removing pinion shaft
• Removing bearing shells, bearings

Installation

• Installing pinion shaft and differential
• Installing shift and parking lock mechanism
• Adding parts to tower and installing
• Adding parts to front-axle output and installing
• Installing planetary gear sets I and II
• Input and installing
• Brake C oil supply and installing
• Flange shaft and installing
• Installing valve body, oil filter and oil pan, position switch and converter
• Installing breather cover and protective transit caps

Supplement