Content

Preliminary information

General

• Illustration of transmission
• Power flow diagram
• Specifications
• Screw specifications
• Adjusting work
• Measuring the disc sets (procedure)
• Clearances
• Preload, differential
• Bevel gear drive
• Switch detent spring
• Endplay, output (washer)
• Output gear bearing adjustment
• Play at input (washer)
• Tightening torques
• Checking transmission (on test rig/in vehicle)
• Special tools
• Oil flow diagram (position N according to DIN diagram)
• Functional checks

Removal

• Removing converter, front axle output, control unit and position switch
• Removing flange shaft and front axle differential
• Removing pinion shaft
• Removing oil supply
• Removing input with tower
• Dismantling Torsen II, cover, intermediate and transfer box housing
• Dismantling bearing shells, bearings

Installation

• Adjustments
• Installing pinion shaft and differential
• Installing shift and parking lock mechanism
• Installing intermediate gear and front axle shaft
• Installing transfer box housing at intermediate housing
• Adding parts to flange shaft and installing
• Installing control unit, oil filter and oil pan, position switch and converter
• Installing control unit, oil filter and oil pan
• Installing position switch and converter
• Installing converter
• Installing breather cover and protective transit caps