Content

Specifications

• 4-door sedan
• Station wagon
• 3-door

General information

• General precautions
• Vehicle identification numbers
• Identification number and label locations
• Recommended fuel, lubricants, sealants and adhesives
• Tightening torque of standard bolts and nuts
• Lifting. Towing and tie down points
• Pre-delivery inspection

Periodic maintenance services

• Schedule of inspection and maintenance services
• Drive belt
• Camshaft drive belt
• Engine oil
• Engine oil filter
• Replace engine coolant and inspect cooling system, hoses and connections
• Replace fuel filter and inspect fuel system hoses and connections
• Air filter elements
• Spark plug
• Transmission / differential
• Automatic transmission fluid
• Brake fluid
• Disc brake pad and disc/front and rear axle boots
• Brake lining and drum
• Inspect brake line and check operation of parking and service brake system
• Clutch and hill-holder system
• Steering and suspension
• Grease on front and rear wheel bearings

Special tools

• Engine tools
• Manual transmission and differential tools
• Automatic transmission and differential tools
• Rear wheel drive system (4WD models) tools
• Suspension tools
• Wheels and axles tools
• Steering system tools
• Brakes tools
• Air conditioning system tools
• Body tools

Emission control system and vacuum fitting

• System application
• General precautions
• Schematic drawing
• SPFI
• MPFI TURBO
• Crankcase emission control system
• Ignition control system
• EGR system
• Three-way catalyst (front catalyst) evaporative emission control system
• Vacuum fitting

On-car services

• Ignition timing
• Engine compression
• Intake manifold vacuum
• Engine idle speed and idle mixture
• Oxygen (02) sensor
• Turbocharger system
• Cooling system
• High tension coros
• Cylinder head bolts
• Oil pump assembly
• Water pump assembly

Engine

• Mechanism and function
• General
• Valve mechanism
• Specifications and service data
• Component parts
• Cylinder block and oil pan
• Crankshaft and piston
• Cylinder head and flywheel housing
• Camshaft and timing belt
• Belt cover
• Electrical equipment
• Service procedure
• General precautions
• Timing belt and belt cover
• Camshaft and valve rocker
• Cylinder head
• Valve and valve spring
• Cylinder block
• Crankshaft and piston
• Troubleshooting
• Engine trouble in general
• Engine noise

Engine lubrication system

• Mechanism and function
• General
• Lubrication lines
• Oil pump
• Oil pressure switch
• Oil pressure gauge
• Specifications and service data
• Component parts
• Oil pump
• Service procedure
• Oil pump
• Troubleshooting

Engine cooling system

• Mechanism and function
• General
• Cooling lines
• Thermostat
• Thermometer
• Specifications and service data
• Component parts
• Water pump
• Radiator and cooling fan
• Service procedure
• Water pump
• Radiator
• Cooling fan and fan motor
• Troubleshooting

Fuel injection system

• Single point fuel injection system
• Mechanism and function
• Schematic drawing of SPFI system
• Component parts
• Throttle chamber
• Intake manifold
• Air intake system
• Service procedure
• Precaution in servicing
• Air flow meter
• Throttle chamber assy
• Coolant thermosensor
• Air intake system
• Troubleshooting
• General troubleshooting table
• Self-diagnosis system
• Troubleshooting chart for self-diagnosis system
• Troubleshooting table for throttle chamber
• Mechanism and function
• Schematic drawing of MPFI system
• Component parts
• Throttle body and EGR valve
• Intake manifold
• Turbocharger
• Air intake system
• Service procedure
• Precaution in servicing
• Air flow meter
• Throttle body
• Fuel injector and resistor
• Auxiliary air valve
• Coolant thermosensor
• Pressure regulator
• Turbocharger system
• Air intake system
• Troubleshooting
• General troubleshooting table
• Self-diagnosis system
• Troubleshooting chart for self-diagnosis system

Engine electrical system

• Pecifications and service data
• Component parts
• Starter
• Alternator
• Distributor
• Service procedure
• Starter
• Ignition coil spark plug