This book provides only a description of the repair of the engine 3ZZ-FE / 4ZZ-FE / 1CD-FTV

To get acquainted and to buy the full book on car repair Toyota Corolla 2001 thru 2006 (including engine) it is possible under the link

Content

Regular maintenance - gasoline engines

• General information
• Regular maintenance
• Changing the engine oil and filter
• Checking hoses and fluid leaks
• Checking the driveshaft boot
• Lubrication of awnings and locks
• Replacing and checking the automatic transmission fluid level
• Checking and replacing the auxiliary drive belt
• Replacing and checking the air filter
• Checking and adjusting the parking brake
• Checking the brake pads
• Checking suspensions and exhaust systems
• Checking the steering and suspension system
• Checking and adjusting the clutch pedal
• Checking the particle filter
• Road test
• Checking the parking brake pads
• Replacing the remote control batteries
• Changing the brake fluid
• Changing the coolant
• Changing and checking the transmission oil level
• Replacing spark plugs
• Checking and adjusting valve clearance

Regular maintenance - diesel engines

• General Information
• Regular maintenance
• Changing the engine oil and filter
• Checking hoses and fluid leaks
• Checking the driveshaft boot
• Lubrication of awnings and locks
• Changing and checking the transmission oil level
• Checking and replacing the auxiliary drive belt
• Replacing and checking the air filter
• Checking and adjusting the parking brake
• Checking the brake pads
• Checking suspensions and pipelines of the exhaust system
• Checking the steering and suspension system
• Checking and adjusting the clutch pedal
• Checking the particle filter
• Road test
• Replacing the fuel filter
• Checking the parking brake pads
• Replacing the remote control batteries
• Changing the brake fluid
• Changing the coolant
• Checking and replacing the hose and valve of the forced crankcase ventilation system
• Checking and adjusting valve clearance
• Replacing the timing belt

Repair procedures without removing the engine from the engine compartment - gasoline engines

• General information
• Compression test
• Top dead center of the piston of the first cylinder
• Cylinder head cover - removal and installation
• Timing chain and sprocket - removal, inspection and installation
• Variable valve timing components (VVT-i) - removal, inspection and installation
• Right crankshaft oil seal - replacement
• Camshafts and tappets - removal, inspection and installation
• Cylinder head - removal and installation
• Oil pan - removal and installation
• Oil pump - removal, inspection and installation
• Engine oil pressure sensor - replacement
• Flywheel - removal, inspection and installation
• Left crankshaft oil seal - replacement
• Engine/gearbox mounts - inspection and replacement

Repair procedures without removing the engine from the engine compartment - diesel engines

• General Information
• Procedures that can be performed without removing the engine from the engine compartment
• Top dead center of the piston of the first cylinder
• Cylinder head cover - removal and installation
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Timing belt and sprockets - removal, inspection and installation
• Right crankshaft oil seal - replacement
• Right camshaft oil seal - replacement
• Camshafts and tappets - removal and installation
• Cylinder head - removal and installation
• Oil pan - removal and installation
• The upper case of the oil pump and sump - removal, inspection and installation
• Flywheel - removal and installation
• Left crankshaft oil seal - replacement

Removing the engine from the engine compartment and overhaul procedures

• General Information
• Engine overhaul - general information
• Engine removal - methods and precautions
• Engine - removal and installation
• Alternative replacement engine components
• Engine overhaul - disassembly sequence
• Cylinder head - disassembly
• Cylinder head and valves - cleaning and checking
• Valves - maintenance
• Cylinder head - assembly
• Piston / connecting rod assembly - removal
• Crankshaft - removal
• Cylinder block - cleaning
• Cylinder block - check
• Piston / connecting rod assembly - check
• Crankshaft - check
• Main bearings and connecting rod shells - check
• Engine overhaul - assembly sequence
• Piston rings - installation
• Crankshaft - installation
• Pistons / connecting rods - installation
• The engine - the start of movement after a major overhaul

Fuel system and exhaust system - gasoline engines

• General Information
• Fuel injection system - pressure relief
• Fuel pump - removal and installation
• Fuel level transmitter - check and replace
• Fuel lines and fittings - checking and replacing
• Fuel tank - removal and installation
• Cleaning and repairing the fuel tank - general information
• Air filter assembly - removal and installation
• Accelerator cable - removal, installation and adjustment
• Fuel injection system - general information
• Fuel injection system - check and adjustment
• Fuel injection system - component check and replacement
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Exhaust system - removal and installation

Fuel system and exhaust system - diesel engines

• General Information
• Fuel lines and fittings - general information
• Fuel level transmitter - removal and installation
• Fuel tank - removal and installation
• Cleaning and repairing the fuel tank
• Air filter and intake system - removal and installation
• Fuel filter - removal, replacement and installation
• High pressure fuel pump (TNVD) - check, removal and installation
• High pressure common rail system - removal and installation
• High pressure fuel lines - removal and installation
• Injectors - checking, removing and installing
• On-Board diagnostic system and fault codes
• Electric components of the fuel injection system - checking, removing and installing
• Turbocharger - check, removal and installation
• Intercooler - removal and installation
• Exhaust system - removal and installation