Content

Introduction

• How to use this manual
• Identification information
• General repair instructions
• Precautions for vehicles equipped with a catalytic converter
• Precautions when servicing full-time 4WD vehicles
• Precautions when towing full-time 4WD vehicles
• Vehicle lift and support locations
• Abbreviations used in this manual

Maintenance

• Maintenance schedule
• Maintenance operations
• General maintenance

Engine mechanical

• Description
• Troubleshooting
• Engine tune-up
• Compression check
• Timing belt
• Cylinder head
• Cylinder block

Turbocharger system

• Description
• Precautions
• Troubleshooting
• Check and replacement of intercooler coolant
• Turbocharger
• Intercooler

Emission control systems

• System purpose
• Component layout and schematic drawing
• Positive crankcase ventilation (PCV) system
• Fuel evaporative emission control (EVAP) system
• Exhaust gas recirculation (EGR) system
• Three-way catalyst (TWC) system

EFI system

• System description
• Troubleshooting
• Diagnosis system
• Troubleshooting with volt / ohmmeter
• Fuel system
• Fuel pump
• Cold start injector
• Fuel pressure regulator
• Injectors
• Fuel tank and lines
• Air induction system
• Throttle body
• Idle speed control (ISC) valve
• Electronic control system
• Location of electronic control parts
• Circuit opening relay
• Fuel pump relay and resistor
• Solenoid resistor
• Cold start injector time switch
• T-VIS VSV
• EGR control VSV
• Turbocharging pressure sensor
• Turbocharging pressure VSV
• Electronic controlled unit (ECU)
• Fuel cut RPM
• High-temperature line pressure up system

Cooling system

• Description
• Check and replacement of engine coolant
• Electric cooling fan

Lubrication system

• Description
• Oil pressure check
• Replacement of engine oil and oil filter
• Oil cooler and relief valve
• Oil nozzles and check valves

Ignition system

• Precautions
• Troubleshooting
• Ignition system circuit
• On-vehicle inspection
• Distributor

Starting system

• Starter

Clutch

• Clutch unit

Manual transaxle

• Description
• Precautions
• Troubleshooting
• Removal and installation of transaxle
• Removal of component parts
• Component parts
• Input shaft assembly
• Output shaft assembly
• Oil pump
• Shift and select lever shaft
• Differential case
• Transfer
• Installation of component parts
• Shift lever and control cable

Propeller shaft

• Precaution
• Troubleshooting
• Propeller shaft

Front axle and suspension

• Troubleshooting
• Front wheel alignment
• Front drive shaft
• Front suspension
• Stabilizer bar

Rear axle and suspension

• Troubleshooting
• Rear wheel alignment
• Rear axle hub and carrier
• Rear drive shaft
• Differential
• Rear suspension
• Suspension arm

Brake system

• Front brake
• Rear brake
• Anti-lock brake system (A.B.S.)
• Description
• Diagnosis system
• Troubleshooting
• Speed sensor diagnosis system
• Deceleration sensor operation diagnosis system
• Brake actuator
• Control relays
• Front speed sensor
• Rear speed sensor
• Anti-lock brake system circuit

Steering

• Power steering
• Power steering pump
• Gear housing

Body electrical system

• Location of switches and relays
• Lighting
• Instruments, gauges and warning lights
• Audio system

Body

• Moulding
• Seat belt
• Body dimensions

Air conditioning system

• Air conditioning system circuit
• Condenser fan motor
• Condenser fan control amplifier
• Sensor

Service specifications

• Maintenance
• Engine mechanical
• Turbocharger system
• EFI system
• Cooling system
• Lubrication system
• Ignition system
• Starting system
• Charging system
• Clutch
• Manual transaxle
• Propeller shaft
• Front axle and suspension
• Rear axle and suspension
• Brake system
• Steering
• Lubricant

Standard bolt torque specifications

SST AND SSM

• SST (special service tools)
• SSM (special service

Electrical wiring diagrams