Content

Introduction

• How to use this manual
• Identification information
• Repair instruction
• How to troubleshoot ecu controlled systems
• Terms

Preparation

Service specifications

Diagnostics

Engine control system

• ECD system
• Accelerator pedal
• Diesel throttle body
• ECM
• Accelerator link
• Ecd system

Fuel

• Fuel system
• Fuel filter element
• Nozzle holder and nozzle set
• Injection pump
• Fuel tank

Intake

• Air cleaner
• Intake manifold gasket
• Turbocharger

Engine mechanical

• Engine
• Drive belt
• Valve clearance
• Engine
• Partial engine
• Cylinder head gasket
• Camshaft

Exhaust

• Exhaust manifold
• Exhaust pipe

Cooling

• Cooling system
• Engine coolant
• Thermostat
• Water pump
• Radiator

Lubrication

• Lubrication system
• Oil filter
• Oil cooler
• Oil pump
• Sub-assy oil nozzle

Starting and charging

• Starting system
• Starter
• Charging system
• Generator

Front suspension

• Troubleshooting
• Front wheel alignment
• Front spring
• Front shock absorber

Rear suspension

• Troubleshooting
• Rear spring ass

Tire and wheel

Differential

• Differential system
• Differential oil
• Rear differential carrier oil seal
• Differential carrier assy rear

Drive shaft / propeller shaft

• Drive shaft, propeller shaft, axle
• Propeller shaft
• Propeller intermediate shaft
• Front axle hub
• Steering knuckle
• Front axle hub bolt
• Rear axle shaft

Brake

• Brake system
• Brake fluid
• Brake pedal
• Brake master less reservoir tank cylinder
• Brake booster
• Vacuum pump
• Front disc brake
• Front drum brake
• Rear drum brake
• Abs and traction actuator
• Load sensing proportioning valve
• Speed sensor front
• Skid control ECU

Parking brake

• Parking brake system
• Parking brake lever
• Parking brake cable
• Parking brake

Exhaust brake

Manual transmission/transaxle

• Manual transmission system
• Manual transmission oil
• Manual transmission unit
• Rear bearing retainer oil seal
• Floor shift
• Shift and select transmission

Clutch

• Clutch system
• Clutch pedal
• Clutch master cylinder
• Clutch w/air cleaner booster
• Clutch release cylinder
• Clutch unit

Steering column

• Steering column
• Steering system

Power steering

• Power steering system
• Vane pump
• Power steering gear
• Steering linkage

Manual steering

• Steering gear housing
• Steering linkage

Heater and air conditioner

• Air conditioning system
• Refrigerant
• Refrigerant line
• Heater or boost ventilator
• Control unit
• Cooler compressor
• Heater blower
• Heater radiator
• Air condensor amplifier
• Heater air filter

Supplemental restraint system

• Supplemental restraint system
• Horn button
• Spiral cable
• Airbag ECU
• Airbag sensor

Seat beltm

• Front seat belt

Lighting

• Lighting system
• Headlamp unit
• Fog lamp
• Clearance lamp
• Front turn signal lamp
• Side turn signal lamp
• Rear combination lamp
• License plate lamp lens
• Headlamp dimmer switch
• Turn signal switch

Wiper and washer

• Wiper and washer system
• Front wiper motor and bracket
• Wiper rubber
• Windshield wiper switch
• Washer nozzle

Audio and visual system

• Audio and visual system
• Front speaker
• Antenna
• Cigarette lighter

Wiring

• Power source

Communication system

• Horn system

Windshield / windowglass / mirror

• Power window control system
• Windshield glass
• Back window glass
• Inner rear view mirror
• Outer rear view mirror

Instrument panel / meter

• Combination meter
• Instrument panel

Seat

• Front seat

Theft deterrent and door lock

• Power door lock

Engine hood / door

• Front door
• Tilt cab tube
• Cab mounting cushion
• Tilt cab mounting lock
• Tilt cab stay

Exterior / interior trim

• Front bumper bar
• Radiator grille
• Roof headlining
• Radiator grille ornament
• Front side panel
• Outer mirror cover

Vehicle control system

• Ignition system
• Ignition or starter switch

Power take-off