This book provides only a description of the repair of the engine AWT / ALT / AZM / AVB / AVF / AWX

To get acquainted and to buy the full book on car repair Volkswagen Passat В5 since 2000 (including engine) it is possible under the link

Content

Repair of gasoline engines without removal from the engine compartment

• Introduction
• Timing marks - general information and use
• Compression test
• Timing belt drive - removal, inspection and installation
• Sprockets and toothed belt tensioner - removal, inspection and installation
• Attachment drive belts - removal and installation
• Camshaft housing - removal and installation
• Camshaft oil seals - replacement
• Crankshaft oil seals - replacement
• Cylinder head - removal and installation
• Hydraulic tappets - functional test
• Flywheel / drive plate - removal, inspection and installation
• Engine mounts - inspection and replacement
• Pallet - removal and installation
• Oil pump and oil intake - removal, inspection and installation
• Engine oil temperature sensor - removal and installation
• Equalizer shaft / oil pump - removal and installation
• Changing the engine oil and filter
• Cylinder head - disassembly and repair
• Engine oil level - check

Repair of diesel engines without removal from the engine compartment

• Introduction
• Timing marks - bringing the piston of the first cylinder to the TDC position
• Compression test
• Timing belt drive - removal, inspection and installation
• Sprockets and toothed belt tensioner - removal and installation
• Attachment drive belts - removal, installation and tensioning
• Camshaft housing - removal and installation
• Pump/injector rocker shaft mechanism - removal and installation
• Camshaft oil seals - replacement
• Crankshaft oil seals - replacement
• Cylinder head - removal and installation
• Hydraulic tappets - functional test
• Flywheel / drive plate - removal, inspection and installation
• Engine mounts - inspection and replacement
• Pallet - removal, inspection and installation
• Oil pump and oil intake - removal, inspection and installation
• Changing the engine oil and filter
• Cylinder head - disassembly and repair
• Camshaft(s) - removal and repair
• Engine oil level - check

Removal and overhaul of the engine

• General information
• Engine overhaul - general information
• Removing the engine - technique and safety
• Engine - removal and installation
• Engine overhaul - preliminary information
• Cylinder head - disassembly, cleaning, inspection and reassembly
• Pistons / connecting rods - removal and inspection
• Crankshaft - removal and inspection
• Cylinder block / crankcase - cleaning and inspection
• Main and connecting rod bearings - inspection and selection
• Engine repair - assembly sequence
• Crankshaft - setting and checking the oil clearance of the main bearings
• Pistons and their rings - assembly
• Pistons / connecting rods - installing and checking the oil clearance of connecting rod bearings
• Engine - first start after overhaul