Content

Technical data

• Safety information
• Identification
• Repair instructions

Removing and installing engine

• Removing and installing engine
• Assembly mountings

Crankshaft group

• Cylinder block (pulley end)
• Cylinder block, gearbox end
• Crankshaft
• Balancer shaft
• Pistons and conrods

Cylinder head, valve gear

• Cylinder head
• Cover for timing chain
• Chain drive
• Valve gear
• Inlet and exhaust valves

Lubrication

• Sump, oil pump
• Engine oil cooler
• Crankcase ventilation
• Oil filter, oil pressure switch

Cooling

• Cooling system / coolant
• Coolant pump, regulation of cooling system
• Coolant pipes
• Radiator, radiator fan

Turbocharging / supercharging

• Turbocharger
• Charge air system

Mixture preparation - injection

• Injection system
• Injectors
• Air filter
• Intake manifold
• Senders and sensors
• Engine control unit
• High-pressure pump
• Lambda probe

Exhaust system

• Exhaust pipes and silencers
• Emission control
• Exhaust gas temperature regulation

Ignition system

• Ignition system

Glow plug system

• Glow plug system

Fuel supply system

• Fuel
• Fuel delivery unit, fuel gauge sender
• Plug-in connectors
• Fuel filter
• Accelerator pedal
• Fuel pump
• Senders and sensors

Clutch

• Clutch

Controls, housing

• Mechatronic unit
• Bevel box
• Selector mechanism
• Removing and installing gearbox
• Assembly mountings
• Transporting gearbox
• Gear oil
• Dismantling and assembling gearbox
• Securing to engine and gearbox support
• Gear oil circuit

Gears, shafts

Final drive - differential

• Gear oil
• Oil seals
• Components of front differential lock
• Bevel box

Air conditioning system

• Refrigerant circuit
• Working with air conditioner service station
• Working with air conditioner service station

Wheels, tyres, vehicle geometry

• Instructions on using the guide
• Legislative and technical conditions
• Wheel change
• Fitting tyre
• Tyre pressure monitoring system
• Wheel bolts
• Information on tyres
• Tyre sealant
• Handling problems
• Tyre wear
• Snow chains

Anti-lock brake system

• General information
• Overview of fitting locations
• Control unit and hydraulic unit
• Sensors

Brakes - mechanism

• Front brakes
• Rear brakes
• Parking brake
• Brake pedal

Brakes - hydraulics

• Front brake caliper
• Rear brake caliper
• Brake servo and brake master cylinder
• Vacuum system
• Brake lines
• Hydraulic system

Electric drive systems

• Hazard classification for the high-voltage system
• Identification features of high-voltage vehicles
• Quarantine arrangements
• High-voltage battery

Generic Scan Tool

• General information
• Description and operation
• Diagnosis and testing

Front suspension

• Front axle
• Subframe
• Anti-roll bar
• Suspension strut, upper suspension link
• Lower suspension link, swivel joint
• Wheel bearing
• Drive shaft

Rear suspension

• Rear axle
• Subframe
• Suspension link, track rod
• Suspension strut, shock absorber, spring
• Wheel bearing assembly, trailing arm
• Drive shaft

Self-levelling suspension

• Electronically controlled damping system
• Vehicle level sender

Steering

• Steering wheel
• Steering column
• Steering rack
• Sensors