Content

Vehicle-specific information

Maintenance

4-cylinder injection engine CPRA

• Technical data
• Safety instructions
• Identification
• Removing and installing engine
• Assembly mountings
• Engine cover panel
• Crankshaft group
• Cylinder block
• Cylinder block, gearbox end
• Crankshaft
• Balancer shaft
• Pistons and conrods
• Cylinder head, valve gear
• Cover for timing chain
• Chain drive
• Valve gear
• Inlet and exhaust valves
• Ignition system

Lubrication

• Sump, oil pump
• Engine oil cooler
• Crankcase breather
• Oil filter, oil pressure switch

Cooling

• Cooling system, coolant
• Coolant pump, regulation of cooling system
• Coolant pipes
• Radiator, radiator fan

Turbocharging / supercharging

• Turbocharger
• Charge air

Exhaust system

• Exhaust pipes, silencers
• Emission control
• Secondary air system

Fuel supply system

• Technical data
• Fuel tank
• Fuel delivery unit/fuel gauge sender
• Wiring
• Plug-in connectors
• Fuel filter
• Activated charcoal filter system
• Accelerator mechanism
• Fuel pump

6-speed automatic gearbox 09G

• Technical data
• Torque converter
• Controls, housing
• Gears, control
• Final drive - differential

Running gear, axles, steering

• Technical data
• Front suspension
• Rear suspension
• Wheels, tyres, vehicle geometry
• Steering
• Electromechanical steering rack
• Vane pump
• Bleeding steering system

Brake systems

• Technical data
• Anti-lock brake system
• Brakes - mechanism
• Brakes - hydraulics

Heating, air conditioning

• Heating
• Air conditioning system

Electrical system

• Starter, current supply
• Gauges, instruments
• Windscreen wash / wipe system
• Lights, bulbs, switches - exterior
• Lights, bulbs, switches - interior
• Wiring

Current flow diagrams

• Air conditioning system with manual regulation
• Adjustable seat
• Adjustable lumbar support
• Actuator for structure-borne sound
• 6-speed automatic gearbox 09G, CPKA,CPRA
• 6-speed automatic gearbox 09G
• 1.8l petrol engine, CPRA
• Volkswagen sound
• Keyless access
• Air conditioning system
• Airbag systems (US equipment)
• Anti-lock brake system (ABS) with electronic differential lock and traction control system (TCS) and electronic stabilisation program
• Anti-lock brake system
• Anti-theft alarm system
• Auxiliary heater with remote control and air conditioning system
• Cigarette lighter and 12 V sockets
• Climatronic
• Compass
• Convenience system
• Data bus network
• Electric seat adjustment with no memory function
• Electrically adjustable and heated exterior mirror
• Electromechanical steering
• Emergency call module
• Front and rear parking aid
• Fuses in interior
• Gas discharge headlights (bi-xenon) with automatic headlight range control, cornering light, LED daytime running lights
• Headlight washer system
• Heated seats
• Interior mirror with no humidity sender but with main beam assist
• Manually controlled heater
• Mobile telephone systems
• Multifunction steering wheel,
• Multimedia socket MEDIA-IN
• Radiator fan with no air conditioning system
• Radiator fan
• Radio systems/navigation systems
• Rear parking aid
• Reversing camera
• Tail light cluster with LED
• Trailer coupling
• Vehicle location system

Communication

• Technical data
• Infotainment system
• Sound system
• Aerial systems
• Radio
• Telephone system
• Navigation system
• Reversing camera system
• Multifunction steering wheel
• Connection for external multimedia devices
• Mobile online services

Fitting locations

• Coupling points
• Earth points
• Fuses
• Relays
• Control units

Body repairs

• Technical data
• Body - front
• Body - centre
• Body - rear